Hornbill Projects delivers comprehensive basic engineering and technical documentation to establish a reliable foundation for process equipment and turnkey EPC projects. Our engineering approach integrates process requirements, equipment sizing, material selection, preliminary design calculations, and technical specifications to ensure design feasibility, operational efficiency, and seamless transition to detailed engineering and project execution.
Our Basic & Detailed Engineering Services Include:

• • Conceptual Design
• • Process Flow Diagrams
• • Piping & Instrumentation Diagrams
• • 3D Piping Layouts, Isometrics
• • Equipment General Arrangement (GA) Drawings
• • Mechanical Design Calculations
• • Thermal/Hydraulic Modeling
• • Assembly, Structural & Detailed Fabrication Drawings

Hornbill Project is conceptually designed to provide an efficient, reliable, and optimized engineering solution with a focus on functional performance, structural integrity, operational safety, and ease of maintenance. The design approach considers process requirements, equipment integration, piping arrangement, accessibility, and overall system efficiency to achieve a practical and cost-effective solution.

• • Equipment and system integration
• • Efficient piping and layout arrangement
• • Structural integrity and operational safety
• • Design optimized for reliability and performance
• • Provision for future modifications and expansion

Process Flow Diagrams (PFDs) for the Hornbill Project are conceptually developed to illustrate the overall process flow, major equipment, process streams, and key operating parameters. The diagrams provide a clear overview of process sequence and equipment interconnections to support engineering design, review, and project coordination.

• • Clear representation of overall process flow
• • Major equipment and process streams identified
• • Material and utility flow representation
• • Key operating parameters and process data
• • Simplified and easy-to-understand process visualization

Piping & Instrumentation Diagrams (P&IDs) for the Hornbill Project are developed to provide a detailed representation of process piping, equipment, valves, instrumentation, and control loops. The diagrams define the functional relationships and interconnections between process and utility systems to support safe operation, control, maintenance, and detailed engineering.

• • Detailed process and utility piping representation
• • Instrumentation and control loops defined
• • Equipment, valves, and piping components identified
• • Flow direction and line identification
• • Safety and isolation provisions
• • Clear equipment and instrument tagging

3D Piping Layouts and Isometric Drawings for the Hornbill Project are developed to visualize piping systems, equipment connections, routing, elevations, and spatial arrangements. The design focuses on accurate routing, accessibility, constructability, and coordination with equipment and other disciplines, supporting fabrication, installation, and site execution

• • Detailed 3D visualization of piping systems
• • Optimized pipe routing and equipment connections
• • Piping isometric drawings for fabrication and installation
• • Clear representation of fittings, valves, and components
• • Supports fabrication, material estimation, and site installation

Equipment General Arrangement (GA) Drawings for the Hornbill Project are developed to define the overall equipment configuration, dimensions, orientation, elevations, and connection details. The drawings provide a clear basis for equipment positioning, installation, maintenance access, and coordination with piping, structural, and other engineering disciplines.

• • Overall equipment dimensions and configuration
• • Foundation and support arrangement
• • Maintenance and operational access provisions
• • Interface coordination with piping and structural systems
• • Easy installation, inspection & maintenance

Mechanical Design Calculations for the Hornbill Project are prepared to verify the mechanical integrity, dimensional adequacy, and performance of equipment and associated components. The calculations consider applicable design conditions, operating loads, material properties, and relevant engineering standards to support a safe, reliable, and optimized design..

• • Design pressure and temperature considerations
• • Mechanical strength and thickness calculations
• • Load, stress, and stability assessments
• • Material and component suitability checks
• • Safety and reliability considerations

Thermal/Hydraulic Modeling for the Hornbill Project is carried out to evaluate fluid flow behavior, pressure conditions, temperature distribution, and overall system performance. The modeling supports optimization of process and piping systems by assessing flow characteristics and identifying potential operational constraints under defined design conditions.

• • Fluid flow and pressure drop analysis
• • Temperature and heat transfer assessment
• • Hydraulic performance evaluation
• • Pump and system operating condition assessment
• • Supports equipment sizing and detailed engineering

Assembly, Structural & Detailed Fabrication Drawings for the Hornbill Project are prepared to define component arrangements, structural details, dimensions, material specifications, and fabrication requirements. The drawings provide clear and accurate information for assembly, manufacturing, welding, and site installation while ensuring proper fit-up and constructability.

• • Detailed assembly and component arrangement
• • Structural member and support details
• • Accurate dimensions, tolerances, and levels
• • Connection and fastening details
• • Clear fabrication and installation references